尾矿库排水管封堵技术及相关事故处理

当尾矿库库底排水管强度不能满足坝体加高的承载要求，且无法进行加固或在使用过程中出现损坏迹象时，均应对其进行封堵。排水管的封堵位置与封堵长度关系到尾矿库的安全运行，必须高度重视，防止留下安全隐患。该文结合某矿山工程事故案例，提出了排水管封堵技术要求以及因排水管承载能力不足导致的事故处理方法，为类似尾矿库工程提供参考。     

全尾砂和废石联合胶结充填体最佳配比及应用

针对红岭铅锌矿分级充填骨料来源不足、地表废石堆积污染环境的情况,提出将该矿选厂产生的全尾砂和地表废石作为充填骨料的联合胶结充填方案。分别测试了全尾砂和地表废石的物理化学性质,验证了碎石和全尾砂作为联合充填骨料的可行性。通过充填配比试验,分析了不同配比全尾砂废石充填体强度特性,得出了最佳充填配比。结果表明,充填试块的强度随灰砂比减小而减小,随养护龄期增加呈增大趋势,随充填料浆质量浓度增大而增大,最佳配比为: 胶结充填灰砂比1∶8、普通充填灰砂比1∶12,全尾砂∶废石配比4∶6,质量浓度78%。根据研究结果,在红岭铅锌矿进行了全尾砂废石充填技术工业应用,证实该技术可行。     

某钒钛磁铁矿尾矿资源化利用

承德市某钒钛磁铁矿尾矿钛含量较高,潜在回收价值可观。采用化学分析、XRD衍射分析、粒度分析、矿物解离分析仪(MLA)等手段研究了该尾矿的矿物学特性及钛的赋存状态。在工艺矿物学研究基础上,通过试验研究确立了重选短流程回收钛、选钛尾矿差异化分级利用的综合利用技术工艺,获得含TiO234.60%、回收率53.43%的钛铁矿精矿以及产率66.22%的建筑用商品砂,实现了铁尾矿的资源化综合回收利用,有助于矿山与社会环境和谐发展。     

不同干密度尾矿料压缩特性探究

为研究不同干密度尾矿料的压缩特性,采用筛分法将尾矿料分别配制成不同干密度的尾矿砂及尾矿土,进行渗透、压缩试验。试验表明:尾矿砂的沉降主要发生在施加荷载的早期阶段,且沉降量较大。压缩模量随着干密度的增大而增大,压缩系数随着干密度的增大而减小,在相同压力增量下,尾矿土的压缩性更强。     

Impact of a novel bitumen extraction process on mined oil sands tailings behavior

Hybrid bitumen extraction (HBE) at ambient conditions has potential, as an alternative to the commercially used modified Clark hot water extraction (CHWE) for mined oil sands. In this work, the dewatering behaviors of tailings suspensions generated on a pilot scale from standard CHWE and from HBE are studied. Using a centrifuge-based technique, sediment height at a given centrifugal acceleration is measured as a function of time, as is equilibrium consolidation height vs. acceleration. By fitting the measurements to a consolidation model, compressive yield stress data is obtained. Settling of tailings suspensions under earth's gravitation are also observed for comparison. Results demonstrate that the suspensions from the pilot HBE process settle faster than those from standard aqueous process at a given acceleration. The data also suggest that the suspensions from the pilot HBE are more compressible, as indicated by higher final compressed solids weight fraction for a given yield stress.© 2018 Her Majesty the Queen in Right of CanadaAIChE Journal © 2018 American Institute of Chemical EngineersReproduced with the permission of the Minister of Natural Resources Canada. AIChE J, 65: 250–258, 2019     

Preparation and pore-forming mechanism of MgO–Al2O3–CaO-based porous ceramics using phosphorus tailings

A simple strategy for preparing MgO–Al₂O₃–CaO-based porous ceramics (MACPC) with high strength and ultralow thermal conductivity has been proposed in this work based on the raw material of phosphorus tailings. The effects of phosphorus tailings content, carbon black addition and heat treatment temperature on the properties of MACPC were studied, and their pore-forming mechanism during sintering was revealed. The results showed that the main phase composition of MACPC was magnesia alumina spinel and calcium aluminate after sintering at 1225 °C. Furthermore, the MACPC exhibited excellent comprehensive properties when 60 wt% phosphorus tailings and 40 wt% alumina were added, whose apparent porosity was 62.8%, cold compressive strength was 14.8 MPa, and the thermal conductivity was 0.106 W/(m·K) at 800 °C. The synchronously enhanced strength and thermal insulation properties of MACPC were related to the formation of uniformly distributed micropores (<2 μm) and passages in the matrix, which originated from the decomposition of phosphorus tailings and the burnt out of carbon black during the sintering process. The preparation of MACPC with high temperature resistance and excellent mechanical and thermal insulation properties with the raw material of phosphorus tailings provided an effective method for the high-value utilization of phosphorus tailings.     

油砂尾砂脱水处理技术的研究进展

介绍了世界各地油砂组成、尾砂形成原因、尾砂脱水研究意义及尾砂脱水处理技术的研究进展。详述了传统沉降法、混凝处理法及机械/物理法等油砂尾砂脱水处理技术,并对相应的技术做出评价。     

唐家河选煤厂煤泥水系统改造

分析了唐家河选煤厂煤泥水系统工艺流程,并在此基础上进行了煤泥水采样试验研究。结果表明:中矸煤泥水灰分高于原生煤泥灰分,直接进入浓缩机会造成精煤损失,降低尾煤灰分;进入中煤和矸石段的悬浮液较多,悬浮液中-0.3 mm粒级未得到有效分选;浮选尾矿灰分高于压滤煤泥灰分;中矸浓缩旋流器溢流、中矸高频筛筛下水直接进入浓缩机是造成唐家河选煤厂尾煤灰分偏低的主要原因。通过将中矸浓缩旋流器溢流、中矸高频筛筛下水导入浮选系统,在浮选机原有一、二室通道基础上增加通过面积,即一、二室小流量短路改造,实现了尾煤灰分、精煤产率和入浮煤泥量的提高。改造后,在精煤灰分相近的情况下,唐家河选煤厂浮选尾煤灰分提高了7.28%,每年增加精煤销售收入555.98万元。     

Ce联合Nb/Co改性稀土尾矿催化剂NH3-SCR性能及脱硝机理研究

白云鄂博稀土尾矿含有Fe、Ce等利于催化脱硝的活性元素,作为天然矿物对环境友好且成本低,是做脱硝催化剂的天然原料,但稀土尾矿催化剂温度窗口较窄(350~450℃)。为拓宽稀土尾矿催化剂的温度窗口,用Ce、Nb、Co改性稀土尾矿,采用水热法制备了一系列Ce-M(Nb、Co)改性稀土尾矿催化剂,探究元素比例及元素种类对脱硝性能的影响。通过BET、XRD、XPS、H2-TPR和NH3-TPD对改性稀土尾矿进行表征分析,并利用In situ DRIFTS 技术对Ce-Co改性稀土尾矿的NH3-SCR机理进行了探究。结果显示,Ce-Nb(2:1)改性稀土尾矿在300~400℃脱硝效率最高为85%,Ce-Co(2:1)改性稀土尾矿在250~400℃脱硝效率能够达到90%。Nb和Co的加入提高了催化剂表面CeCO3F的分散度,暴露更多活性吸附位点。同时,元素之间的相互作用促进了电子的转移,Nb5+的形成阻碍了Ce4+的还原,调节了氧化还原性能,使得Ce-Nb改性稀土尾矿具有优异的N2选择性。而Co的加入提高了催化剂氧化还原能力,使得Co3+增加,进而提高Br?nsted酸性位的吸附强度,NH4+及Co3+-NH2能够首先与NO反应,形成NH3HNO及NH2NO等中间产物,催化剂表面同时遵循E-R机理和L-H机理,E-R机理占主导。     

冻融循环作用下尾矿坝的力学响应特征

寒区冻融环境条件下,尾矿砂的冻融、缩胀、损伤破坏给寒区尾矿坝工程造成极大的危害。为探究冻融循环作用下尾矿坝变形规律,揭示其变形机制。采用自主设计的尾矿坝相似模型试验装置,开展不同冻结温度(-5、-25、-45℃)条件下,尾矿坝的变形规律模型试验。借助土压力、激光位移、孔隙水压力传感器,采用动态数据采集仪采集相关数据,分析冻融循环过程中尾矿坝各关键位置应力、变形、孔隙水压力的动态变化规律。试验结果表明:坝体内应力随冻结温度的降低而增大,在冻融循环前期,尾矿坝各关键位置应力增长速度明显高于冻融循环其他阶段。坝体内孔隙水压力随冻结温度的降低而减小,坝体越深,孔隙水压力的变化幅度越大,周期性更强,也更具有规律性。冻结温度具有明显的位置效应,越靠近尾矿坝边缘,坝体变形量越大,变形速度越快。